Programmable single-head ultrasonic welding unit (steel or titanium sonotrode) with innovative material feed
The new 8317i are offered in two versions:
BASELINE: The economical version - manual welding unit for short and not too large parts SYNCHRO: The efficient version - modern welding unit large parts up to 1,600 mm
Features (Baseline & Synchro)
Optimized machine setup with innovative material feed for processing pleated filters
Safe and efficient processing of different material thicknesses up to 3 mm and fold heights from 10 mm to 50 mm without retooling
Selection of different sonotrodes, depending on the application: - Titan sonotrode, 10 mm wide: For processing thick materials - Steel sonotrode, 10 mm wide: For the DUAL version, to cut off the protruding material - Steel sonotrode, 7 mm wide: For large pleat heights up to 50 mm
Depending on the application, various anvil wheels (Ø 75 mm) and cutting wheels with different cutting angles (for the DUAL version) are available
Seam lengths can be easily programmed via the touch panel
Complete reproducibility of the welding processes
Pleasant, ergonomic ultrasonic welding frequency of 35 kHz (silent production)
Touch control panel (easy operation via user-friendly icons)
Differential feed: Separate drive for sonotrode and anvil wheel; that means smooth, non-distorted seams
Options: Seam cooling from above & Puller to support the feeding
Additional features of the Synchro:
Quick setup and changeover of machine settings (filter length, pleat depth, etc.)
New sliding table that works in sync with the welding process (self-propelled/differential work possible)
Standard sliding table sizes: 1,000 mm or 1,600 mm (others available on request)
After the welding process, the sliding table returns to its starting position
Automatic start and stop of the welding process (programmable)
Option: Ejector as removal aid
Special version with tape feeder:
Adhesive tapes are fed reliably via the tape feed
This enables the joining of non-thermoplastic materials
The adhesive tape is positioned between the two end folds
Application
Processing pleated filters and similar articles
Specifications
Weldable material thickness: max.: 3 mm (single layer / has to be tested with customer material) Max. height of the pleat: 50 mm (depending on sonotrode) Welding speed: 0.1 – 10 m/min (depending on material) Table return speed: 15 m/min. (with SYNCHRO) Power supply: 230 V, 50/60 Hz Working air pressure: 6 bar Weight BASELINE: 120 kg / SYNCHRO: 325 or 350 kg