KL 110 Headbag

CNC Sewing Unit with rotating head sewing machine for Servo controlled continuous or intermittent free programmable sewing of head-airbags Rotating head especially for highest efficiency and quality for tangential multidirectional sewing operations with double needle airbag sewing operations. Machine configuration: sewing machine X-axis driven, template Y-axis driven

Features

• sewing area from 2500 x 600 mm to 3500 x 800 mm
• stitch type: double lock stitch (301) with vertical hook
• two needle version
• stitch length max. 12 mm
• sewing speed: max. 2800 stitches/min.
• XXL hook for lower thread bobbin 32 mm
• upper sewing head, pneumatically liftable (75 mm) for direct access positioning to any seam position
• electromagnetic thread trimmer for upper and lower thread
• adjustable thread tension
• upper thread breakage monitor
• lower thread monitoring by stitch count (alternatively by photoelectric thread monitor)
• lower thread bobbin winder
• clamping device for the fixation of the sewing template in the sewing area
• template changer system for overlapping workflow
• automatic template detection
• touch screen operator panel

Options

• rotating head with alternating double transport
• Zweite Fadenspannung, pneumatisch zuschaltbar
• second thread tension, pneumatically activated
• thread tension individually programmable
• upper thread clamping device
• upper thread tension monitoring
• pressure foot height adjustment, electro motoric
• thread trimming device (alternatively with thread scissor or heater wire device)
• retractable lower thread bobbin case cover, pneumatically activated
• template identification with RFID sensor
• integration of additional features to the template
• automatic template loading
• automatic part removal from the template
• combination and integration into existing production processes
• integration of safety relevant quality monitoring systems
• material layer verification
• material loading sensor
• color sensor for parts detection
• barcode scanner for part identification
• barcode printer

Applications

Automotive / Airbag

Specifications

Needle system
Needle size:
Max. sewing speeds: 2.800 s.p.m
Max. stitch length: 12 mm
Stitch type: 301 (Lockstitch)
Max. Sewing area: 600 x 600 mm bis 3500 x 800 mm
Connection voltage: single-phase a.c. 230 V, 50/60 Hz