KL 230
Mattress cover filling and sewing system

Features
- Highly efficient manufacturing system (in modular design) tailored to the customer's specific application
- Reliable processing of endless-fed materials
- Intake conveyor belt to feed the mattress into the tricot application system
- Manually adjustable tricot pickup device with integrated side transport belts to support mattress feeding
- Transfer belt between the tricot application station and subsequent cross seam station
- Cross seam station for cutting to length while hemming mattress panels or quilts
- Linear guidance systems with belt drive for lateral transport of the mechanically coupled cross seam sewing head
- Liftable cross seam head with center blade and warp cutting device
- Cross seam sewing head with 4-needle double chain stitch sewing tool (gauge part) as well as needle and top feed
- Electronically synchronized needle and hook drive via servo motors
- Sewing drive electronically synchronized – cross transport during the sewing and cutting
- Electronic thread control of all chain threads during the sewing
- Liftable material clamping device to the left and right of the cross-seam sewing head to affix the quilted product during the cross seaming and cutting
- Fixing and compressing device (integrated into the cross-seam station) to press and affix the two mattresses which are covered in tricot and opposite one another during the cross seaming and cutting
Specifications
Max. sewing speed: 2,600 s.p.m.
Needle gauge: 6/6/6 mm
Adjustable stitch length: 4 - 10 mm
Max. cross seam width: 2,300 mm
Mattress core height: 70 - 230 mm
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